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ISO 9001:2015 · Free self-assessment

Where does your quality system actually stand?

Thirty-one questions in plain English. You get a score by clause, the gaps most likely to be raised as findings at a certification audit, and three things to fix first.

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Self-assessment record

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Likely audit findings

By clause

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Question by question

This is a self-assessment, not an audit. It is based entirely on your own answers and cannot verify evidence, judge severity, or predict how a particular auditor would read your system. "Major" and "minor" are used here as plain-language indicators of risk, not formal audit classifications. This tool is not affiliated with UKAS or any certification body, and completing it does not move you towards certification. Treat it as a starting point for a conversation.

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Everything above is yours to read, print or screenshot right now — nothing is held back. If it's more useful in your inbox, we'll send your priorities and clause scores through as a written action list, plus a formatted PDF pack you can hand to your management team or a consultant.

What an ISO 9001 gap analysis is

A gap analysis compares how your business actually works against what ISO 9001:2015 requires, so you can see the distance between the two before anyone else does. It is normally the first thing a consultant does on arrival, and the first thing worth doing yourself if you are considering certification, have a customer asking for it, or want to know how exposed you are before a surveillance visit.

Most small manufacturers are further along than they expect. The work usually gets done properly on the shop floor — parts are checked, bad ones are pulled, customers get told. What is missing is the evidence: the record that shows it happened, who decided, and what changed as a result. An auditor cannot certify what you cannot show them, so the gap is more often about proof than about practice.

What the standard covers

ISO 9001:2015 clauses 4–10
ClauseTitleWhat it asks of you
4Context of the organisationKnow what your business does, who depends on it, what could disrupt it, and how your processes connect.
5LeadershipThe people running the business own the quality system, not one nominated person.
6PlanningIdentify risks, set measurable objectives, and control changes rather than absorbing them.
7SupportResources, calibration, competence, and control of documents and records.
8OperationOrder review, suppliers, traceability, release of product, and handling nonconforming output.
9Performance evaluationMeasure what is happening, audit yourself, and review the system at management level.
10ImprovementFind root causes, correct them, verify the correction worked, and look across findings for patterns.

The gaps that come up most often

Three areas account for a large share of findings in small manufacturing businesses. The first is the internal audit programme — either it does not exist, or it covers the easy parts of the system and never the awkward ones. The second is management review, which is often a conversation rather than a recorded meeting with the inputs the standard asks for. The third is corrective action: the immediate problem gets fixed, the customer gets a replacement, and nobody records why it happened or checks whether it happened again.

That last one compounds. When nonconformities live in a spreadsheet that one person maintains, the individual records may be fine but the pattern across them is invisible — so the same supplier, the same operation, or the same drawing keeps causing trouble and nobody can prove it. Clause 9.1.3 asks you to analyse and evaluate that data, not merely to hold it, and clause 10.2 asks whether similar nonconformities exist or could occur. Both are hard to answer from a list of free-text notes.

What this assessment asks

The full question set is below, grouped by clause, so you can see what you are walking into before you start — or use it as a checklist on its own.

Clause 4 — Context of the organisation

  1. Have you written down what could affect your business from outside — customers, suppliers, regulations, the market — and from inside?
  2. Do you have a list of the people and organisations whose requirements matter, and what each one needs from you?
  3. Can you show how your main processes connect — what comes in, what goes out, and who owns each one?

Clause 5 — Leadership

  1. Are the owners or directors actively involved in the quality system, or has it been handed to one person to look after?
  2. Do you have a written quality policy that people in the business could explain in their own words?
  3. Is it clear who is responsible for what — including who can stop a job and who can release product?
  4. Do you reliably capture what the customer actually asked for, including things agreed verbally or changed mid-job?

Clause 6 — Planning

  1. Have you identified the things that could go wrong in your processes, and decided what to do about them?
  2. Do you have quality objectives with real numbers attached — not "improve quality", but a target you could hit or miss?
  3. For each objective, is it written down who is doing what, by when, and how you will know if it worked?
  4. When you change something significant, is that change planned and recorded, or does it just happen?

Clause 7 — Support

  1. Is your equipment maintained to a schedule with records, rather than fixed when it breaks?
  2. Is every gauge and measuring instrument you rely on calibrated, in date, and individually identifiable?
  3. Can you show that the people doing skilled work are competent — with records, not just long service?
  4. Do people understand how their own work affects quality and what happens if they get it wrong?
  5. Are drawings, procedures and forms version-controlled, with superseded copies removed from the shop floor?

Clause 8 — Operation

  1. Before a job starts, is it clear what has to be checked, at what stage, and what the accept or reject criteria are?
  2. Do you formally review orders before accepting them — spec, date and price?
  3. If you design anything yourself — parts, tooling, fixtures, processes — is that work controlled?
  4. Do you assess and monitor your suppliers, with a record of who is approved and how they are performing?
  5. Where a job needs a specific method, is there a written instruction at the workstation?
  6. Can you trace a finished part back to its material, its operators and its inspection records?
  7. When something is found nonconforming, is it segregated and formally dispositioned, or dealt with informally?

Clause 9 — Performance evaluation

  1. Do you measure how your processes are actually performing — scrap, rework, on-time delivery, first-pass yield?
  2. Do you actively find out whether customers are satisfied, rather than assuming no news is good news?
  3. Do you analyse your quality data for patterns — the same cause recurring — rather than only recording events?
  4. Do you run internal audits to a plan that covers the whole system over time, including the awkward parts?
  5. Is your management review a recorded meeting with the inputs the standard asks for?

Clause 10 — Improvement

  1. When something goes wrong, do you find out why it happened — or fix the part and move on?
  2. Do you go back later and check whether the corrective action actually worked?
  3. Do you look across all nonconformities and audit findings together to spot where the system itself needs changing?

How long certification takes, and roughly what it costs

For a small manufacturer starting from a reasonable base, three to six months from first gap analysis to certification audit is a realistic run. Businesses starting from nothing documented should plan for closer to nine months, mostly because the standard expects records to exist over a period — you cannot demonstrate an internal audit programme or a management review cycle that started last week.

Costs fall into two separate buckets that are easy to confuse. The certification body's fee is unavoidable and is based on your headcount and the complexity of your scope; a UKAS-accredited body will quote for an initial two-stage audit plus annual surveillance visits. Consultancy support to get you ready is entirely optional and priced separately. Getting quotes from more than one accredited body is worth the afternoon it takes, as is checking that the body is genuinely UKAS-accredited rather than self-declared — an unaccredited certificate may not satisfy the customer who asked you for one in the first place.

Do you need a consultant?

Not necessarily. A small business with an organised owner and a genuine willingness to write things down can get to certification alone, and doing so leaves you with a system you actually understand rather than one that arrived in a binder. The trade is time: expect to spend considerably more of your own hours on it.

Where a consultant earns their fee is in knowing what "enough" looks like. Left alone, most people either over-document — building procedures nobody follows, which then become findings in their own right — or under-document and get caught at stage two. If you do engage one, arrive with a completed gap analysis. It shortens the diagnostic phase you would otherwise be paying for, and it gives you a way to judge whether their read of your business matches your own.

What to do with your result

Take the three lowest clauses and deal with them in order rather than trying to close everything at once. Fix the evidence gaps before the process gaps: writing down what you already do is faster than changing how you work, and it usually moves the score further. If you are heading towards certification, an independent consultant will get you there faster than doing it alone — a completed self-assessment makes that first conversation considerably more productive, because you are discussing specifics rather than paying someone to discover them.

Re-run the assessment after each round of work. The score matters less than the direction, and a clause that stays low across two or three attempts is usually telling you something structural rather than something you forgot.

Common questions

Does a good score mean I would pass an audit?

No. This tool records what you tell it and cannot inspect a single record. A real auditor will ask to see the evidence behind every answer you gave, and evidence is where self-assessments and audits usually diverge.

Is ISO 9001 legally required?

No. It is a voluntary standard. Most small manufacturers pursue it because a customer has made it a condition of supply, or because they want access to tenders that require it.

We do not design anything. Does clause 8.3 still apply?

If you genuinely carry out no design or development — you make strictly to customer drawings and specifications — clause 8.3 can be excluded, but the exclusion has to be stated and justified in your scope. Be careful here: designing your own tooling, fixtures or process routings can count.

How many documented procedures does ISO 9001:2015 require?

Far fewer than the older 2008 version, which is where a lot of outdated advice comes from. The 2015 standard asks for "documented information" where it is needed for the operation of your processes, rather than mandating a fixed set of six procedures. In practice this means you have more latitude than you may have been told — and more responsibility for justifying what you chose to leave undocumented.

Where does the data from this tool go?

Nowhere. The assessment runs entirely in your browser and your answers are never transmitted. If you choose to enter your email address for the action list, only your email and the summary scores are sent — never your individual answers.